Building the World's First Computer: Babbage's Analytical Engine

To investigate why the lock on the fixed long pinion was so important in making number transfers reliable, I slowed down and single-stepped the copy operation, and watched carefully. What I discovered was that in "giving off" the first non-zero digit, the source digit wheel was not turning a full digit position -- it was only moving about 80% of the way.  Why? Because there was too much free play between the finger on the axis and the nib on the digit wheel. It turns out to have been intentional, because the design provided clearance to allow for the elevation of the finger to the level of the nib without any possibility of interference. The digits are spaced on the wheel by 18 o . The finger width was 8 o and the nib width 8 o , for a total of 16 o , which provided 2 o of clearance. In this case clearance is a bad thing because it produces a dead zone of movement. I changed it to instead have negative clearance of 0.5 o by increasing the finger width to 10.5 o , and usin

I implemented Tim's suggestion to do Babbage-style consecutive locking from source to destination, instead of engaging all the locks at the same time.  Each locking takes half a time unit, so doing all three locks takes1.5 time units. That conforms to what Babbage seems to have indicated in his timing diagrams. Nothing changed in the operation, though, so it's not clear under what circumstances it makes a difference. Maybe it allows more misalignment to be corrected. My new little tester continues to copy numbers with 100% reliability. I decided to do an experiment to see if the new lock on the fixed long pinion had anything to do with it, so I pulled the plug to its stepper motor. The machine failed immediately. The problem was a jam when the small pinions tried to mesh with the digit wheels. I think the issue is not that the new lock corrects small misalignments after the operation, but that it prevents derangement when the four-gear pinion train (small to fixed long to mov

Finally, I have a scheme for the gear design that seems to work. To cut right to the chase, here is a video showing a 4-digit number being flawlessly copied back and forth ten times between the two numbers on a digit stack, through both fixed and movable pinions  The "unit of time" is 0.157 seconds/digit, which is the speed Babbage proposed for Plans 16 through 28. The movable pinion also allows for shifting: multiplication or division by 10.  the mini-tester for digit wheels and long pinions How did I get here? At the time of my July 11th posting about gears, I was still plagued with excessive backlash, among other problems. Tim Robinson came over for the day, and we brainstormed ideas. We decided that the change to two teeth per digit had been a bad idea, and that we should go back to one. That simplifies the design because the gear teeth can again be used for locking, rather than having a separate locking wheel. But, critically, we would stay with two cycles of 0-9, which

An absolutely extraordinary partial model of Charles Babbage's Difference Engine #2 was built in 2017 by Piers Plummer at Royal Holloway, University of London. You can see it in action here: Amazing! It is a simplified version of the DE with 4 columns of 6 digits each, opened out more than the original design for better visibility. It is made of 3D-printed and painted nylon, laser-cut steel, and other standard modern parts. "And of course, it had to be powered by steam!" In order to learn from their detailed design, and to see that it gets the public exposure and preservation that it deserves, I asked for and received permission to make the CAD files available. They are now on GitHub here: https://github.com/LenShustek/AnalyticalEngine/tree/main/Piers_Plummer_DE The design files were made with Solidworks. For those of without access to that CAD software, I created and included JPG images of each of the parts and assemblies. This was a project with the Centre for Software

The prototype mechanism has been reinstalled using the new framing plates made on an NC milling machine, and there is clearly an improvement. The gears move more smoothly and, unlike before, perform the same on top as on bottom, thanks to the now precise and vertical axle positioning. But the crippling backlash problem remains, despite the fact that the center-to-center spacing is now nominal for the gear diameters, not expanded. The problem, I've concluded, is in the gear tooth design. I've been naively using the Solidworks "Toolkbox" to design what I expected to be gears with standard 20-degree pressure angle involute teeth. Now I discover this disclaimer in the fine print of their documentation: "Toolbox gears are representations for machine design purposes. They are not true involute gears that you can use for manufacturing."   Nice . What's more, there doesn't seem to be a backlash adjustment in their complicated set of equations, which are anyw

My 3D printer (a Lulzbot TAZ 6) is operational again after replacing the controller board because of a bad stepper motor driver.  In the meantime I found a generous machinist with a big CNC mill who is making the framing plates. While I wait for those, I'm printing and stockpiling the assortment of odd-looking pieces that will be needed for version 2 of the prototype assembly. The most complicated of the framing plates is the one to which the 18 stepper motors are attached. Half are for rotational motion and half are for lifting motion. This prototype has one digit wheel stack holding two 4-digit numbers, a set of fixed and movable long pinions that can shift up or down to effect multiplication or division by 10, and one anticipating carriage mechanism that can add or subtract. That will be enough to do simple repetitive calculations, like of the Fibonacci Series. It is not enough to do multiplication or division. I've worked out a scheme to do that, in the next version, with o

 I've been experimenting with new gear parameters using two teeth per digit -- see the previous post -- that should be more tolerant of backlash. The results so far are encouraging. For the prototype driven by stepper motors I'm looking for access to a CNC mill capable of making precisely-located holes in 12" x 18" acrylic plates that are 3/8" thick, and I have two good leads. In the meantime I have made a couple of small manual test jigs using my 8" x 10" Genmitsu CNC router to make the holes in the smaller framing plates for those. long pinion manual testbed anticipating carriage manual testbed Both seem to operate pretty smoothly even though the axle-to-axle spacing is at the spec for the gears, unlike the extra-wide spacing I had to use before that made the backlash worse. In the process of playing with the anticipating carriage mechanism I found and fixed several bugs in my original design: The reset pin on the carry sector lifter could interfere w

 Changing the long pinion meshing to be to the inner gear solved the problem of bogus multiplication by 1.35. But now there is another problem:  random subtraction of 1. The root cause is excessive gear backlash. When configured for addition there are four gears between the digit wheel that is "giving off" a source digit and the digit wheel in the adder ("anticipating carriage") that receives it.  If I hold the destination carriage wheel I can wiggle the source wheel almost a complete tooth -- which is a full digit -- without it trying to move the destination.  In doing a transfer I can get it to work correctly by "preloading" the gear train. But if I don't do that, then the first digit being given off might be absorbed by the slop in the gear train. This is clearly a major problem. There are three contributors to the backlash: The center-to-center spacing of the shafts is slightly larger than the gears were designed for, which had to be done to make m

 After various mechanical tweaks to allow too-tight gears to turn, the prototype is starting to come to life. But even just moving a number from one digit stack to another disclosed a bug: in the process it multiplies by 1.35! Sort of. Here's the deal... Changing a number wheel by one digit up or down means rotating it about the axis by 360/(3*10) = 12 degrees, because there are three repetitions of the digits 0 through 9 around the circumference. Since there are 30 teeth on a digit wheel, each full tooth movement represents a change of one digit. When a chain of gears is linked together, a movement by exactly one tooth is propagated unchanged through all the gears -- regardless of the diameter and number of teeth of the intermediate gears -- as long as all the gears have the same tooth pitch. That is a parameter called the Diametral Pitch (DP), which is the number of teeth per inch of diameter of the contact circle of the gears. Following Babbage's Plans from 13 through 28, I

  Now that the prototype shows signs of coming to life, it is time to consider how to animate it. The axles are rotated and lifted from the "21st century" section on the bottom that is filled with stepper motors controlled with a PJRC "Teensy 3.5" microcomputer. Here are comments from the source file of a motion script interpreter I have written for it:    The following axles are implemented in this first prototype:           C    carry sectors for adding 1       F    the anticipating carriage digit wheels       FC   the connector pinion for above to FP       FP   the fixed long pinions       FPC  the connector pinion for above to either A1 or A2       MP   the movable long pinions       MPC  the connector pinion for above to either A1 or A2       A1   the upper number in the digit wheel stack       A2   the lower number in the digit wheel stack        The axles can be connected thusly:         C  -- F -- FC -- FP == FPC -- \                                  ||     

The initial version of the prototype had all the axles fixed. Vertical motion was effected by moving sleeves surrounding the axles that the components to be lifted (digit fingers, pinions, carry levers, etc.) would be trapped between. When the lifter was lowered, a spring on the top would push the components back down. There were two problems with this approach: The sleeves were long and introduced too much friction sliding against the axles. The spring force was often inadequate to move the components down. Besides, Tim Robinson says that Babbage never wanted to depend on either springs or gravity for positive motion. Consequently I redesigned the lifters so that the components are fixed permanently to the axle, and the axle is driven positively to move both up and down. The components are still spaced and trapped by concentric sleeves, but they are fixed in position and don't slide on the axle. Here's what the drive mechanism on the bottom looks like for a rotating shaft that

Tim Robinson came by to see my prototype and had a number of excellent suggestions. One of the problem areas we discussed was my locking mechanism, which is based on a rotating wedge. It doesn't work well in moving the digit wheel away from the wedge pivot point. We mused about whether a different wedge shape would help, but I thought about it later and couldn't find one that worked. Babbage sometimes got around this problem by using different and oddly-shaped locking teeth that weren't simultaneously functioning as gear teeth for meshing. To fix the problem I redesigned the lock to use a wedge that drives along a line through the digit wheel axis, and I pointed the wedge. This works much better. The downside is three parts instead of one, and a second supporting rod.  I may eventually investigate a bar lock moving in an oblique slot like in Difference Engine #2. That presents its own challenges, but it would use far fewer parts.

 This the design for a prototype mechanism that has components to demonstrate several critical features: a 4-digit dual-cage digit stack that stores two 4-digit numbers movable and fixed long pinions that can do shifts  to multiply and divide by 10 a 4-digit anticipating carriage that can do both addition and subtraction The digit and carriage wheels have hidden fingers inside them used for "giving off", which is the process of reducing a value to 0 while transmitting it elsewhere. The fingers are engaged or disengaged by lifting or lowering a stacked set of sleeves around the digit wheel axis. This arrangement will be sufficient to demonstrate simple algorithms, like computing numbers in the Fibonacci Series. It is not adequate for doing multiplication and division, however; that requires more digit stacks and perhaps a second anticipating carriage. That is all "19th century" mechanism. But in the prototype tester, the rotation and lifting of the axes derive from a

Charles Babbage is equally famous for two things: inventing the first computer, and failing to build it. -- Doron Swade About six months ago I got involved with Plan28.org, a 12-year-old project that is investigating whether it would be possible to build, for the first time, one of Charles Babbage's many designs for the first computer, which he called the "Analytical Engine".  They estimate that it is a 15 to 20 year project that will cost $20M to $40M. I proposed first building a complete but simplified engine that doesn't follow precisely any of Babbage's 30-odd designs, but uses his ideas and mechanisms. I wrote and iterated on a proposal which is now 40 pages long: https://github.com/LenShustek/AnalyticalEngine/blob/main/proposal_V0.5.pdf . In the "garage startup" tradition, I started on my own to write some simulators and to create 3D printed parts for experimental prototypes of subsections. My plans and progress have been d