gear backlash woes
Changing the long pinion meshing to be to the inner gear solved the problem of bogus multiplication by 1.35. But now there is another problem: random subtraction of 1. The root cause is excessive gear backlash. When configured for addition there are four gears between the digit wheel that is "giving off" a source digit and the digit wheel in the adder ("anticipating carriage") that receives it. If I hold the destination carriage wheel I can wiggle the source wheel almost a complete tooth -- which is a full digit -- without it trying to move the destination. In doing a transfer I can get it to work correctly by "preloading" the gear train. But if I don't do that, then the first digit being given off might be absorbed by the slop in the gear train. This is clearly a major problem. There are three contributors to the backlash: The center-to-center spacing of the shafts is slightly larger than the gears were designed for, which had to be done to make m